Sapphire Optical Windows

Single-crystal sapphire (Al2O3) optical windows offering unmatched hardness (Mohs 9) and exceptional transmission from 180nm to 4.5um. Ideal for harsh environments, high-pressure viewports, and applications requiring extreme scratch resistance and chemical inertness.

Key Specifications

MaterialSingle-crystal Sapphire (Al2O3)
Transmission Range180 - 4,500 nm
HardnessMohs 9 (second only to diamond)
Refractive Indexno = 1.768, ne = 1.760 @ 587nm
Diameter Range3mm - 150mm
Thickness Range0.5mm - 25mm
Surface Quality20-10 / 40-20 (MIL-PRF-13830B)
Surface Flatnesslambda/4 @ 632.8nm
Thermal StabilityStable to 2000 degrees C in air
CTE5.0 x 10^-6/K (perpendicular to c-axis)

Parameter Reference Guide

Typical Standard capability — available as shown
Available Alternative options exist — request quotation
Custom Per your drawing — quote after review
Subject to Review Depends on project specifics

Material Options

Select the optimal optical material based on your wavelength, power, thermal environment and mechanical requirements.

Coating Options

Coatings are engineered around your specific wavelength and operating conditions.

Manufacturing Tolerances

We optimize specifications to match your system requirements — not over-specify. Tighter tolerances increase cost without always improving system performance. Typical manufacturing capabilities:

Inspection & Quality

Every component undergoes 100% inspection before shipment with full documentation including interferometer reports, spectral curves, surface quality images and dimensional data.

Applications

Engineering Considerations

Birefringence: Sapphire is birefringent (delta-n = 0.008). For polarized light systems, this can cause unwanted polarization rotation. Account for crystal axis orientation in your design. For unpolarized applications, birefringence is not a concern.

Machining difficulty: Sapphire's extreme hardness makes it more expensive to machine than BK7 or fused silica. Complex geometries (thin edges, small features) significantly increase cost. Keep designs as simple as possible.

Thermal shock: Despite high temperature capability, sapphire can crack under rapid temperature changes due to thermal stress. Specify gradual temperature transitions in your system design.

Have a Custom Optical Requirement?

Upload your drawing or describe your specification. Our engineering team will review and respond within 1 business day.

Is Sapphire the Right Window Material?

Sapphire offers unmatched hardness but at a premium. Confirm if the investment is justified.

Scratch Resistance
Your NeedThis Material?Note
Abrasive environmentYes ✓Sapphire Mohs 9 is ideal
Cleanroom / controlledNoFused silica is sufficient at lower cost
Wavelength
Your NeedThis Material?Note
Visible-NIR (200-4500nm)Yes ✓Sapphire has excellent clarity
Mid-IR beyond 4.5umNoUse ZnSe or Ge
Pressure
Your NeedThis Material?Note
High-pressure viewportYes ✓Sapphire strength is unmatched
Standard conditionsNoFused silica or BK7 are more economical
Summary
Sapphire is right for extreme scratch resistance, high pressure, or harsh environments. For standard applications, fused silica or N-BK7 offer equivalent optical performance at lower cost.

Frequently Asked Questions

How does sapphire compare to glass in scratch resistance?
Sapphire (Mohs 9) is dramatically harder than any optical glass. BK7 is approximately Mohs 5-6. In practical terms, sapphire will resist scratching from sand, dust, and most industrial abrasives that would quickly fog a glass window.
Can sapphire windows be used in vacuum systems?
Yes. Sapphire is compatible with ultra-high vacuum (UHV) environments. Its low outgassing and chemical inertness make it suitable for semiconductor processing and space applications.
What is the maximum pressure differential a sapphire window can handle?
Depends on diameter, thickness, and edge condition. A 25mm diameter x 3mm thick sapphire window can typically withstand >50 bar differential pressure. Contact us with your specific pressure requirements for engineering review.

Related Products

Sapphire Windows Fused Silica Windows ZnSe Windows BK7 Windows

Related Technical Resources

→ 5 Key Specifications for Buying Optical Windows → Infrared Optical Materials Comparison

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Application Notes & Technical Resources

Window Material Selection for Harsh Environments Optics for Vacuum and Cleanroom Applications Browse All Application Notes

Ordering Information

Price Range
See Quote
Standard Lead Time
Ships within 1 week after payment
Custom Lead Time
Subject to engineering evaluation
MOQ
1 Piece
Samples
Available

Contact us for exact pricing based on your specifications.

Specification Parameters

Typical Specifications shown on this page are standard capabilities. Available Options include alternative materials and coatings. Custom Specifications are available per your drawing. Requirements beyond standard capability are marked Subject to Engineering Review.

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Have a Custom Requirement?

Upload your drawing or specifications. Our engineering team will review and respond within 1 business day.

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How to Specify

When requesting a quote for this product, please specify the following parameters to help our engineering team provide an accurate quotation:

Not sure about specifications? Upload your drawing and our team will assist with engineering review.