Custom Fused Silica Optical Windows

UV-grade fused silica optical windows engineered for demanding applications from deep UV to near-infrared. High laser damage threshold, excellent thermal stability and superior surface quality for laser systems, semiconductor equipment and scientific instruments.

Key Specifications

Critical Parameters for Windows

When specifying this product, these parameters most directly impact performance and cost:

Wavelength Transmission Parallelism Surface Quality Material
MaterialUV Fused Silica (SiO₂)
Transmission Range185 – 2,500 nm
Diameter RangeCustom / 3mm – 200mm
Thickness RangeCustom / 0.5mm – 50mm
Surface Quality10-5 / 20-10 / 40-20 (MIL-PRF-13830B)
Surface Flatnessλ/10 / λ/20 per inch @ 632.8nm
CoatingAR / HR / BBAR / Custom
Clear Aperture≥90%
Parallelism< 3 arc-sec (precision) / < 1 arc-min (standard)
LIDT> 10 J/cm² @ 1064nm, 10ns (AR coated)

Parameter Reference Guide

Typical Standard capability — available as shown
Available Alternative options exist — request quotation
Custom Per your drawing — quote after review
Subject to Review Depends on project specifics

Material Options

Select the optimal optical material based on your wavelength, power, thermal environment and mechanical requirements.

Available Optical Materials

Select the optimal substrate material based on your wavelength, environment, and budget requirements.

Material Transmission Key Advantage Considerations
UV Fused SilicaUV / VIS / NIR (185-2100nm)Excellent UV transmission, high laser damage thresholdHigher cost than BK7
N-BK7VIS / NIR (350-2000nm)General-purpose, low cost, good homogeneityNot suitable for UV < 350nm
SapphireUV / VIS / NIR (150-5500nm)Extremely hard (9H), scratch resistantBirefringent, higher refractive index
CaF₂ (Calcium Fluoride)Deep UV / VIS / IR (130-7800nm)Broadest transmission range, low refractive indexFragile, hygroscopic, higher cost

Not sure which material to choose?

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Coating Options

Coatings are engineered around your specific wavelength and operating conditions.

Manufacturing Tolerances

We optimize specifications to match your system requirements — not over-specify. Tighter tolerances increase cost without always improving system performance. Our engineers will work with you to identify which parameters actually matter for your application and where standard tolerances are sufficient. Typical manufacturing capabilities:

Inspection & Quality

Every component undergoes 100% inspection before shipment. We provide full inspection documentation including interferometer reports, spectral transmission curves, surface quality images and dimensional measurement data. Equipment capabilities:

Applications

Engineering Considerations

Thermal management: Fused silica has near-zero thermal expansion (CTE ≈ 0.55 × 10⁻⁶/K), making it ideal for environments with temperature variation. However, at high average powers, even small absorption in coatings can cause thermal lensing.

LIDT considerations: Always specify your laser wavelength, pulse duration, repetition rate and beam diameter. Laser-induced damage threshold depends on all of these. A coating optimized for 355nm CW may fail at 355nm pulsed.

Surface quality vs. cost: 10-5 scratch-dig is needed for high-precision imaging and laser cavities. For simple protective windows, 60-40 is sufficient and significantly less expensive.

Wedging: For laser cavity windows, specify wedged windows (typically 0.5°–3°) to eliminate etalon effects that cause power instability.

Is Fused Silica the Right Window Material for Your System?

Use this quick decision guide to confirm whether fused silica is optimal, or whether you should consider an alternative material.

Wavelength
Your Requirement Best Material Why
Need UV transmission (< 350nm) Fused Silica ✓ Fused silica transmits down to 185nm. Ideal for UV.
Visible-NIR only (350-2000nm) Nbk7 N-BK7 is more economical for visible-NIR. No need to pay for UV capability.
Need IR beyond 4.5um Znse Fused silica cuts off at 2.5um. Use ZnSe for mid-IR or LWIR applications.
Laser Power
Your Requirement Best Material Why
High-power laser (> 50W CW) Fused Silica ✓ Low thermal expansion and high LIDT make fused silica the standard for high-power laser windows.
Low-power or non-laser Nbk7 For non-laser or low-power applications, N-BK7 provides adequate performance at lower cost.
Environment
Your Requirement Best Material Why
Extreme scratch resistance needed Sapphire If the window will be exposed to abrasive particles or frequent cleaning, sapphire (Mohs 9) outperforms all glass.
Standard indoor/cleanroom Fused Silica ✓ For controlled environments, fused silica provides excellent performance without the premium cost of sapphire.
Summary
Fused silica is the right choice when you need UV transmission, high-power laser compatibility, or low thermal expansion. For visible-only or budget applications, consider N-BK7. For extreme durability, choose sapphire.

Engineering Documentation

The following documentation is available upon request for qualified engineering projects:

📐
Dimensional Drawing

CAD & dimensional specs per your requirements

📊
Material Data Sheet

Material properties, transmission curves & certificates

📈
Coating Performance Curve

Spectrophotometric measurement data

🔍
Inspection Report

Surface quality, flatness, centration & dimensional data

✅
Certificate of Conformance

CoC with full traceability per project requirements

📋
Custom Specification Sheet

Application-specific specification documentation

Documentation availability depends on project scope and order quantity. Request details during RFQ.

Before Requesting a Quote

To help us provide an accurate quotation, please prepare the following information. Not all fields are required — send what you have, and our engineering team can help identify missing parameters.

✓ Material
BK7, fused silica, CaF₂, etc.
✓ Dimensions
Diameter, thickness, focal length
✓ Wavelength
Operating wavelength or range
✓ Coating
AR, HR, metallic, or uncoated
✓ Surface Quality
Scratch-dig, roughness
✓ Quantity
Prototype, low volume, or production
✓ Application
Laser, imaging, spectroscopy, etc.
✓ Operating Environment
Temperature, vacuum, cleanroom

Not sure about some specifications? Send what you have — our engineering team will help identify the missing parameters and recommend appropriate values for your application.

How to Specify

When requesting a quote, please provide the following information:

Engineering Considerations

Ordering Information

Price Range
See Quote
Standard Lead Time
Ships within 1 week after payment
Custom Lead Time
Subject to engineering evaluation
MOQ
1 Piece
Samples
Available

Contact us for exact pricing based on your specifications.

Specification Parameters

Typical Specifications shown on this page are standard capabilities. Available Options include alternative materials and coatings. Custom Specifications are available per your drawing. Requirements beyond standard capability are marked Subject to Engineering Review.

Get a Quote Full Ordering Guide

Frequently Asked Questions

What is the difference between UV fused silica and N-BK7 for optical windows?
UV fused silica transmits from 185nm with high laser damage threshold and near-zero thermal expansion. N-BK7 is more economical for visible-NIR applications but absorbs below 350nm and has higher thermal expansion. For UV laser systems or high-power applications, fused silica is the standard choice.
What surface quality should I specify for my window?
For laser cavity windows and precision imaging: 10-5. For general beam paths and protective windows: 40-20 or 60-40 is sufficient. Tighter surface quality increases cost significantly, so specify only what your system actually requires.
Can you provide windows with custom dimensions?
Yes. We supply and coordinate custom optical windows to your exact specifications including diameter, thickness, wedge angle, edge profile and coating. Custom optics require engineering evaluation. Lead time is confirmed with your quotation.
What is the laser damage threshold of your AR-coated fused silica windows?
Typical LIDT for our UV BBAR coated fused silica windows is >10 J/cm² at 1064nm (10ns pulse). For specific wavelengths and pulse parameters, we provide measured LIDT data per ISO 21254. Contact us with your laser parameters for exact specifications.

How to Specify

When requesting a quote for optical windows, providing the following information helps us give you an accurate quotation:

Material
Substrate material choice
Diameter / Dimensions
Width, height or diameter
Thickness
Required thickness
Coating
AR coating or uncoated
Surface Quality
Scratch-dig specification
Quantity
Number of pieces

Related Products

ZnSe Windows CaF₂ Windows Ge Windows Sapphire Windows

Related Technical Resources

BK7 vs UV Fused Silica: When to Use Which Material Laser Damage Threshold: What Engineers Need to Know

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Fused Silica Material · Laser Systems · Semiconductor Optics · AI Optical Engineer · Engineering Capabilities