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Custom Optical Components

From drawing to finished optic β€” prototype to volume production.

We coordinate material selection, precision manufacturing, coating and inspection based on your specifications. Every inquiry receives engineering review before quotation.

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How to Start Your Custom Optics Project

Choose the path that matches your current stage

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Step A: I Have a Drawing

Upload your drawing with specifications (material, coating, tolerance, quantity). Get a detailed quote within 1 business day.

Upload Your Drawing
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Step B: Know Product, Need Specs

Select your product type and describe your application. Our engineering team will review and suggest specifications.

Request Engineering Review
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Step C: Not Sure What You Need

Describe your system or application. Our team will help you select the right materials, coatings, and components.

Ask AI Optical Engineer

Sample Prototyping

Evaluate our quality before committing to production. Sample orders receive priority processing.

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Fast Turnaround
Standard samples: Ships within 1 week after payment
Custom samples: Lead time confirmed after engineering evaluation
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Cost Credit
Sample cost may be credited against your first production order
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Full Documentation
Inspection report and material certificate included with samples
Request Samples

Standard or Custom β€” Which Do You Need?

Standard Components

  • Catalog items with fixed specifications
  • Available from stock or short lead time
  • Lower cost for common specifications
  • Ideal for proven designs and replacements
Browse Standard Products →

Custom Optics

  • Manufactured to your drawings or specifications
  • From 1 prototype to volume production
  • Material, coating, tolerance and geometry to your requirements
  • Engineering review and DFM feedback included
Start a Custom Project →

What We Coordinate

From material to finished optic, we manage the key stages of your custom optical component.

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Material Selection

BK7, fused silica, CaF2, sapphire, ZnSe, germanium and other optical materials. We help select the right material for your wavelength and application.

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Precision Manufacturing

Lenses, windows, mirrors, prisms, filters and other optical components. Standard or custom geometries manufactured to your specifications.

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Coating

Anti-reflection, high-reflectance, bandpass, dichroic and metallic coatings. Optimized for your wavelength and power requirements.

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Inspection & Documentation

Dimensional, surface and optical inspection according to agreed specifications. Inspection reports and material documentation provided when required.

Customizable Parameters

The following ranges indicate typical capabilities. Final feasibility is confirmed during engineering review.

Parameter Range
MaterialsBK7, Fused Silica, CaF₂, Sapphire, ZnSe, Ge, Silicon and other optical-grade substrates
Surface Quality40-20 scratch-dig standard; 10-5 and better for precision applications
Flatnessλ/4 standard; λ/10 and λ/20 for precision applications
Dimensional Tolerance±0.01mm standard; tighter coordinated for critical dimensions
CoatingsAR, BBAR, HR, bandpass, dichroic, metallic β€” UV, visible and infrared
Centration≤3 arc-min standard; ≤1 arc-min precision for imaging and laser
QuantityFrom 1 piece (prototype) to volume production

Flexible Manufacturing Resources

We are not a single factory. We work with a network of manufacturing partners and select the most appropriate production route for each project based on material, geometry, tolerance, coating and quantity.

This approach means your project is matched to the manufacturing capability best suited to its requirements, rather than being forced into one production line.

From single prototypes to volume production, you work with one point of contact throughout.

Learn About Our Engineering Approach

Design for Manufacturability Review

We help optimize specifications for performance, manufacturability and cost.

Before production begins, PhotonEdge reviews your design for manufacturing feasibility. Our goal is not to change your requirements β€” but to identify specifications that may unnecessarily increase cost or lead time, while maintaining the performance your application requires.

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Unnecessary Tight Tolerances

Identifying tolerances tighter than your application actually requires, which increase manufacturing time and cost.

2

Material Alternatives

Suggesting equivalent or more cost-effective materials that meet the same optical and environmental requirements.

3

Coating Feasibility

Reviewing coating specifications for manufacturability and suggesting alternatives that achieve the same optical performance.

4

Manufacturing Process Selection

Recommending the most appropriate manufacturing route based on geometry, material, tolerance and quantity.

5

Dimensional Constraints

Checking that all dimensions can be achieved with standard or specialized tooling.

6

Inspection Requirements

Aligning inspection methods with actual specification requirements to avoid unnecessary testing cost.

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What We Need for a Quotation

Provide as much of the following as possible. A drawing is ideal, but a clear specification description also works.

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Material

BK7, Fused Silica, CaF₂...

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Dimensions

Diameter, thickness, radius...

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Tolerances

Dimensional, flatness, wedge...

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Surface Quality

Scratch-dig, roughness...

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Coating

AR, HR, bandpass, wavelength...

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Quantity

Prototype or volume...

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Delivery Date

Target delivery date...

Upload Your Drawing

Not sure what to include? Send what you have β€” we will help identify the specifications that matter.

Prototype to Volume Production

Flexible manufacturing support for every project stage.

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Prototype

Single units or small batches for design validation and system integration testing. Fast turnaround with engineering support.

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Low Volume

Production batches of 10-100 units with consistent quality. Suitable for pilot production and early-stage deployment.

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Volume Production

Scaled production with process qualification, statistical quality control and stable supply chain coordination.

Technical Resources

Need help selecting materials or coatings? These resources can help.

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Materials Guide

Optical properties and application data for common optical materials.

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Coating Database

AR, HR, bandpass, metallic and custom coating specifications.

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Engineering Guides

Material selection, coating design and tolerance optimization.

Ready to start your custom project?

Send your drawing or specification. We will review your requirements and respond with engineering feedback and a clear quotation.

Upload Your Drawing Request a Quote
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