See how our precision optical components solve real-world challenges across industries
Leading European Surgical Equipment Manufacturer
A top-tier European surgical microscope manufacturer required plano-convex lenses with surface accuracy better than λ/8 and centration under 1 arc minute. Their existing supplier's batch-to-batch inconsistency was causing assembly delays and yield loss on their production line.
PhotonEdge engineered UV Fused Silica plano-convex lenses with λ/10 surface accuracy, <30 arc second centration, and custom broadband AR coatings (R<0.25% @ 450-700nm). We implemented statistical process control (SPC) for each batch, providing Cpk reports with every shipment.
Tier-1 Automotive Laser Welding System Integrator
A major laser welding integrator needed high-energy mirrors that could withstand continuous 6kW fiber laser exposure at 1070nm. Previous mirrors suffered coating degradation within 3 months, causing unplanned downtime on their customer's automotive production lines.
PhotonEdge delivered H-K9L substrate mirrors with ion-beam sputtered (IBS) dielectric HR coatings, achieving >99.5% reflectivity at 1070nm with laser damage threshold >20J/cm². Each mirror underwent 72-hour burn-in testing and spectral characterization before shipping.
National Synchrotron Radiation Laboratory
A national synchrotron lab required CaF2 windows and lenses with transmission >93% at 193nm, surface quality 20-10 scratch-dig, and wedge angle <30 arc seconds for their vacuum UV beamline. Standard catalog optics couldn't meet these combined specifications.
PhotonEdge manufactured custom CaF2 components with 20-10 surface quality, λ/8 flatness, and parallelism <30 arc seconds. We used e-beam evaporation for precise thickness control and provided individual Zygo interferometer and UV-VIS spectrophotometer test reports for each component.
Defense Optics Subsystem Contractor
A defense contractor needed Germanium and ZnSe optical assemblies for a long-wave infrared thermal imaging system operating in extreme desert conditions (-40°C to +70°C). Previous optics suffered delamination and focus shift under thermal cycling.
PhotonEdge designed and manufactured Ge/ZnSe optical assemblies with athermal mounts, diamond-turned surfaces (Ra<10nm), and custom AR coatings optimized for 8-12μm LWIR band. All assemblies passed MIL-STD-810G thermal shock and vibration testing.
Our optical engineering team can help you find the right solution. From custom specifications to volume production, we deliver precision optics that meet your exact requirements.
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